Types of Full Face Respirator Masks For Respiratory Protection Explained

Types of Full Face Respirator Masks For Respiratory Protection Explained

Full Face Respirator: An Overview

Full-face respirators are air-purifying respirators that can possibly give protection from many sorts of dust, fogs, fumes, fogs, mists, smokes, sprays, or vapors. To gain this protection, you genuinely must have the proper setup. As such, a full-face respirator incorporates a facepiece that covers your whole face and a filter/cartridge. Cartridges are chosen to sift through unambiguous particulate or compound substances.

Full-face respirators are required when hazardous particles have the ability to infiltrate through or disturb skin or eyes high volatile organic compound (VOC) moisture can heal urethanes or change stains. They are many times utilized in the chemical business working together with full-body suits to forestall exposure to hazardous chemical compounds like formaldehyde or methyl ethyl ketone. A full face mask or covering is likewise expected for calamity clean-up from a flood when there is a high potential for extraordinarily harmful spores in spoiling wood, waste, and trash. On an important note, whatever industry you are in, be certain that you pair your full facial covering respirator with the fitting cartridge or channel for your own safety.

To reiterate, full-face respirators shield the wearer from breathing in risky fumes, vapors, and exhaust. Full-face respirators safeguard the face as well as the eyes and channel out pollutants with the assistance of cartridges or channels, which ought to be changed routinely to guarantee viable security of the wearer. In specific conditions, full-face respirators providing clean air from an external source are utilized. The requirement for a full face is not set in stone by the pollutants a worker might be presented to over their work.

Furthermore, the type of respirator and cartridge is not entirely settled through a series of risk assessments and evaluations. Respirator cartridges are color-coded by the kind of pollutant that they are intended to sift or "filter" through. Expiry dates demonstrate when cartridges ought to be changed, yet when laborers are presented with high concentrations of pollutants, cartridges might need to regularly be changed more. If possible, designing estimates that diminish the degree of pollutants ought to be applied. However, when it is preposterous to expect to decrease air contamination to safe levels, respirators ought to be utilized.

Additional Information:

Full-face respirators are intended to be utilized with National Institute for Occupational Safety and Health (NIOSH)- evaluated particulate filters and/or cartridges. As such, filters and cartridges are intended to be worn with a particular respirator and are not exchangeable with each model or kind of respirator facepiece. Likewise, filter channels and cartridges might be safely joined utilizing a knife (pin-and-socket) or threaded (screw-type) fitting.

Full-face respirators are accessible in extra small, small, medium, and large sizes. They might be worn with hard caps/hats, hoods, or face shields. Similarly, strap outfits or ratchet suspensions guarantee a protected fit to the wearer's head and are regularly developed of a solid, adaptable material like polyester, elastic, nylon, or rubber. Lashes and outfits ought to be fixed or slackened with the respirator set up.

Moreover, gas masks are air-purifying respirators furnished with a full-face respirator or mask and incorporate cartridges or canisters to filter out explicitly hazardous or irritating chemicals vapors from the air. Commonly worn by responders on call, policing, and counter-terrorism faculty, they are just powerful when utilized with channels and additional cartridges explicitly appropriate for protection from vaporous biological or chemical substances.

Lastly, the Occupational Safety and Health Organization (OSHA) requires fit testing before first-time use and on a reliable yearly premise from that point. Wearers ought to continuously assess the respirator before each utilization to decide if the respirator is finished and whole and to check that the fixing material appropriately sticks to the face.

The Different Types of Respiratory Protection

full facepiece reusable respirator, full facepiece respirator, provide respiratory protectionThere are various kinds of respirators accessible, and each one of them is utilized for various purposes. While some give protection from the residue and air particles, some are utilized to shield you from vapors and exhaust. As such, full-face masks are likewise accessible that are air provided, and you can work wearing them where the supply of oxygen is low.

 In an overview, there are two (2) types of respirators available:

1. Air-purifying respirators (APRs)

Air-purifying respirators are those that utilize filters/cartridges to eliminate hurtful or hazardous pollutants from the air. These respirators are reusable, and they filter air particulates like specks of dust, metal exhaust, fog, fumes, gases, and so on.

In addition to that, you should know that there are a few different respirators that are, by and large, called face masks, and they just filter dust, exhaust, or potentially air particulates. These masks are not productive in channeling fumes and vapors. To protect yourself against fumes and gases, you need half-face/full-face respirators. Respirators that utilize filter channels and cartridges are accessible in two varying forms.

  • Half-face mask (covering the face from the nose to underneath the jaw)

    Half-face respirators don't cover your full face and give just respiratory protection. Hence, it is necessary for you to still wear defensive eyeglasses with them to safeguard your eyes.

  • Full face mask (covering the face from over the eyes to underneath the jaw)

    Full-face respirators cover your full face safeguarding the eyes and full face from exposure to disturbing chemical compounds.

Air-purifying Respirators (ARPs) can also be categorized into the following types:

A. Disposable Dust or Particulate Respirators

These sorts of respirators are single-use face masks that are intended to shield the worker's lungs from irritation particles as well as specific pneumoconiosis, fibrosis-delivering residue, and fog.

They are, for the most part, called N95 masks and channel out around 95% of pollution. These masks are lightweight, expendable, agreeable to wear, and more affordable on the rundown.

Pros: They are not reusable and ought to be utilized just a single time. These masks don't give a more elevated level of protection.

Cons: These expendable masks are wonderful to use in regions where there are low centralizations of residue, fog, dust, fog, and creature dust.

B. Particulate Respirators - N. R. P. Series

Particulate respirators are far superior to disposable masks. They are arranged by risk, for example, "dust mist fume," and accommodate three (3) degrees of filter productivity (95%, almost 100%, and 99.97%). These particulate respirators are additionally ordered in series known as N, R, and P.

They are utilized by laborers, including clinic representatives requiring assurance from infectious tuberculosis, and furthermore via carpenters (or woodworkers), painters, and farmers. NIOSH typically confirms these respirators.

C. Air Purifying Half Mask Respirators

Half-mask respirators are made of rubber or silicon and give weighty assurance from gases, exhaust, tidies, fumes, residue, shape, and other unsafe air particles and particulates. Needless to say, these respirators give a tight seal around the face, and they are fitted with cartridges that refine the air as the wearer relaxes. They are reusable, and you simply need to just change the channels.

The life of these filters is around forty (40) hours and ought not to be utilized more than this time period. You can likewise change the channels when it gets intense to inhale through them. The most awesome aspect of half-face respirators is that you can involve various kinds of cartridges in them. With this, you can say that various sorts of cartridges are accessible for various kinds of air impurities.

To apply this face respirator mask, you can involve these respirators for a wide assortment of respiratory hazards. Various cartridges and channels are accessible that give assurance against various sorts of peril. The most widely recognized kinds of cartridges are the following: organic vapor cartridges, acid gas/mist cartridges, combination cartridges, mercury cartridges, and HEPA cartridges.

Pros: These respirators give outrageous protection to the user. They are not difficult to utilize and somewhat lightweight. Furthermore, these respirators give a water/airproof seal around the face and proposition great insurance from many foreign air substances.

Cons: They don't give protection to your full face, and you need to wear additional assurance for your eyes. Additionally, these air-cleaning respirators can't be utilized for a wide range of air impurities and are restricted by the sort and limit of the filters/cartridges utilized.

Unfortunately, they also don't give security like full-face-piece air filtering respirators. You can't involve them in a climate where the degree of oxygen is low or in the air, which has high concentrations of toxins.

D. Air Purifying Full Face-Piece Respirators

Air-purifying full-face-piece respirators deal with the same way half-mask respirators work. The only difference is that the full-facepiece respirator covers your full face, giving protection to the eyes, nose, jawline, and mouth.

These respirators are additionally utilized with filters or cartridges. These filters/cartridges are the same that are utilized in half-face respirators. Not to mention, these respirators are utilized for a wide assortment of job applications where eye and face protection is much preferred.

Pros: It goes without saying that full-face respirators are superior to half-face masks. These respirators give a better seal and more protection than half-cover air purging respirators. As such, wearing a full-face respirator can undoubtedly safeguard your eyes and face from disturbing fumes, fog, and sprinkled synthetics.

Cons: Full-face respirators are a lot heavier than half-face respirators. Hence, in terms of comfortability, they are less suitable to wear when contrasted with half-face masks. Moreover, they are likewise restricted to particular sorts of air contaminants and are restricted by the kind and limit of the filters and cartridges utilized. You can't involve them in oxygen-lacking air or in environments that have high groupings of foreign substances.

2. Supplied-air respirators (SARs)

Supplied air respirators are utilized where there is a low degree of oxygen in the functioning region. These sorts of respirators supply clean air from a packed air tank or through a carrier. While wearing these respirators, laborers don't need to rely on the air quality of the workplace. Provided air respirators might have either close-fitting or baggy respiratory inlets.

Moreover, particulate respirators that channel out 95% of air particulates are, by and large, named N95, R95, and P95. Likewise, respirators that channel out the vast majority of pollution are delegated N99, R99, and P99. In a similar vein, particulate respirators that give almost 100 percent (99.97%) security are delegated N100, R100, and P100.

The Different Types of Full-Face Respirators for Respiratory Protection

Respirators vary in type, size, and protective factors. However, there are two primary types of respirators:

Air-purifying respirators (APRs)

They eliminate toxins from the air. Respirators of this kind incorporate particulate respirators, which channel out airborne particles, and air-purifying respirators with cartridges or canisters, which channel out chemicals and gases.

Before getting engrossed in the various types of APRs, it is important to note that there are four common classes of APR facepieces: disposable, quarter mask, half-mask, and full-face. Disposable respirators (dust masks) can protect the wearer against nuisance dust and particulates. Next, the quarter mask respirators are utilized with cartridges or cloth filters. Specifically, it can fit from the highest point of the nose to the highest point of the jaw. What's more, its breathing resistance is high in contrast with bigger masks.

To go further, half-mask respirators fit from under the jaw to over the nose. A couple of cartridges are utilized to filter the air and are disposed of after the usage limit is reached. As such, this type of mask has endorsed cartridges for pesticides, natural fumes, dust, fogs, exhaust, corrosive gases, alkalis, and blends of these. On the other hand, a full-face respirator or full-facepiece respirator can safeguard the whole face. It utilizes twin cartridges, jawline-mounted canisters, or chest or back-mounted canisters. In fact, all cartridges supported for the half-mask are accessible for the full mask. A few different cartridges are likewise accessible for the full mask.

IMPORTANT NOTE: Every cartridge is intended for use against explicit taints for respiratory protection. It is critical to realize the pollutant present in the climate to make a suitable cartridge choice.

Examples of APRs are as follows:

Elastomeric Half Facepiece Respirators

These are reusable and have replaceable cartridges or channels. They cover the nose and mouth and give protection against gases, fumes, or particles when outfitted with the fitting cartridge or channel.

Elastomeric Full Facepiece Respirators

These are reusable and have replaceable canisters, cartridges, or channels. The facepiece covers the face and eyes, which additionally gives eye protection.

Filtering Facepiece Respirators

These are dispensable half-facepiece respirators that channel out particles like packs of residue, fog, and vapor. On the downside, they don't really protect you against gases and fumes.

Powdered Air-Purifying Respirators (PAPRs)

They have a battery-controlled blower that gets air through connected channels, canisters, or cartridges. They can protect the wearer against gases, fumes, or particles when furnished with a suitable cartridge, canister, or channel

Additional Types:

  • Elastomeric half-mask respirator (EHMR)

    EHMRs are reusable respirators that cover the nose and mouth.

  • Elastomeric full facepiece respirators

    Elastomeric full facepiece respirators are reusable and cover the nose, mouth, and eyes.

Air-supplying respirators (ASRs)

They give a cleaning respirator, breathing air from a different source. These respirators shield wearers from many kinds of airborne impurities (i.e., particles, gases, and fumes) and, in specific cases, oxygen-deficient environments. These respirators are generally utilized in Immediately Dangerous to Life or Health (IDLH) conditions and crisis rescue applications.

Examples of ASRs are as follows:

Supplied Air Respirators (SARs)

These are associated with a different source that provisions breathing air by means of a hose. Typically, this source is situated beyond the workspace.

Self-Contained Breathing Apparatuses (SCBAs)

These are utilized for passage into or escape from conditions viewed as IDLH. They contain their own breathing air supply and can be either open circuits or closed circuits.

Combination Respirators

They can be either a provided air/SCBA respirator or provided air/air-filtering respirator. The SCBA type has an independent air supply on the off chance that the essential carrier falls flat and can be utilized in IDLH conditions. The air-purifying type can protect by utilizing both a provided air hose and an air-cleaning fixture and can't be utilized for passage into IDLH conditions.

The Do's and Don't's of a Full-Facepiece Respirator

facepiece respirator, lightweight comfortTo maximize a full facepiece respirator's capacity to exhibit respiratory protection, take note of these do's and dont's:


  • Fit the straps as suggested.

  • Wearers should accurately utilize the RPE.

  • Each wearer should select the right size mask.

  • Continuously fit two identical filters to a twin-filter mask.

  • Change utilized filters at the manufacturer's suggested frequency or limits.

  • Guarantee that wearers check the RPE fits accurately without fail, as suggested by the manufacturer.

  • Guarantee you have the right filter(s) for the substance (i.e., molecule or gas or vapor, or the required combination).

  • Fit-testing for every wearer is required while utilizing this respiratory protective equipment (RPE) if it's new to you.


  • Store in dirty regions in-between between usage.

  • Make Do-It-Yourself (DIY) changes to the RPE.

  • Utilize a damaged respirator - mask, filters, straps, or valves.

  • Harm or twist the mask, filters, or lashes while taking care of it.

  • Use in oxygen-deficient airs (i.e., restricted spaces).

  • Utilize a P1 filter against smolder except if suggested by the manufacturer.

  • Get dirt inside the mask, or use solvents to clean the mask, straps, or channels.

MORE INFORMATION: You can also use the MIRA Safety CM-7M Military Gas Mask Full Face Respirator for CBRN Protection. It is a high-performance gas mask designed to provide full-face protection against a range of chemical, biological, radiological, and nuclear (CBRN) threats. The mask is designed for use by military, law enforcement, and first responder personnel who require a high level of protection in hazardous environments.

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